Quality stamped lead frames provider: Design Features To Optimize For CNC Machining – Incorporating specific design features can significantly improve the efficiency and quality of CNC machined parts. Paying attention to these details can enhance the machining process and result in superior products. Hole and Slot Design – Holes and slots are common features in CNC machined parts. Optimal hole sizes and depths vary depending on the material and intended function. Generally, avoiding extremely deep or very small holes can prevent issues during machining. When designing slots, consider the width, depth, and spacing. Properly designed slots can enhance the part’s functionality and make machining more straightforward. Avoiding overly narrow or deep slots can reduce the risk of tool breakage and ensure smooth machining. Read more information on lead frame suppliers.
Recycling and Reusing Material: Implementing a recycling and reuse strategy for scrap materials can reduce costs. Recycling metal chips and reusing material where possible can lead to significant savings, especially in high-volume production. In summary, designing for CNC machining involves careful consideration of materials, tolerances, geometries, and tooling. By following best practices and incorporating specific design features, you can optimize the machining process and produce high-quality parts efficiently.
We have 45 professional mold technicians and 5 mold design engineers.The company’s minimum punching distance is 0.2MM.the mold parts processing accuracy to 0.005MM, and the overall assembly accuracy to 0.01MM.Our R&D team has more than 10 years of experience in the precision stamping parts industry and can provide one-stop services from product evaluation to mold design, manufacturing, assembly, mold trial, and production. After the mold assembly is completed, professional mold technicians will be arranged to conduct mold trials. Advanced quality testing equipment will be used to test the dimensional accuracy, surface quality, internal structure of the first product, and may also conduct mechanical properties, functional testing, salt testing. Advanced Equipment – DOBBY NXT stamping equipment mainly adopts a toggle design, which can automatically adjust the equipment parameters to meet different stamping needs. This equipment is mainly used to manufacture precision hardware, electronic components, auto parts and other products that require high-precision processing. 40T-60T punching machines are mainly used in the metal stamping forming process and can meet the needs of various industries for high-precision and high-efficiency metal stamping parts. Its equipment, especially the SDS series servo punch machines, combines traditional mechanical punch machines with digital servo control systems, which can handle various stamping processes in an intelligent, composite, and green way to meet the needs of difficult-to-process forming materials. Read more information on https://www.dgmetalstamping.com/.
After we receive the customer’s drawings, professional engineers will conduct DFM analysis of the product. Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement. Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.
CNC machining is a cornerstone of modern manufacturing, known for its precision and versatility. Whether you’re crafting intricate aerospace components or robust automotive parts, the design phase is critical. Getting it right can mean the difference between a smooth, efficient production run and costly, time-consuming errors. In this guide, we’ll explore essential tips and best practices for designing parts specifically for CNC machining. From selecting the right materials and understanding tolerances to optimizing tooling and prototyping, we’ll cover all aspects to help you create high-quality, cost-effective CNC machined parts.
Fortuna’s professional after-sales service team has an excellent reputation and provides comprehensive after-sales service. We promise to respond to customers within 24 hours and quickly resolve customer issues within 48 hours. With the introduction of low-speed wire cutting machines (MITSUBISHI SEI BU), milling machines, grinding machines and other equipment, we have the ability to produce a variety of high-hardness, high-precision, metal-grade progressive dies with stable quality. Our stamping dies are made of alloy steel, high-speed steel, tungsten steel and other super-hard steel to ensure the service life and stability of the stamping process.
Dongguan Fortuna Metals has invested a great deal in quality control with the latest equipment, including optical comparators and coordinate measuring machines to assure that every metal stamping, weldment, and assembly, large or small, is delivered on time with the highest quality. At our plant, quality control is paramount from start to finish. We have a complete tool kit of machines and systems to meet rigid customer demands. We start with consistent suppliers and approved sources that know the needs of our customers. We apply the latest equipment and processes including, SPC, TQM, and material trace-ability. Having an experienced quality technicians and production team is how we are able to meet your specific quality requirements.