Amorphous transformer core factory from TRANSMART

Manufacturing

Amorphous cores factory 2024: The toroidal transformer is a type of electronic transformer that features a donut-shaped core made from a continuous loop of magnetic material, typically iron powder or ferrite. This design allows for maximum efficiency in power transfer due to the minimal air gap between the windings and the core, resulting in low electromagnetic interference and reduced energy losses. Toroidal transformers from Transmart toroidal transformer supplier are commonly used in various applications such as audio equipment, amplifiers, medical devices, industrial machinery, and lighting fixtures. They are preferred over other types of transformers for their compact size, high efficiency, low noise levels, and ability to handle high currents with minimal heat generation. Their symmetrical shape allows for easy mounting and installation in tight spaces where conventional transformers may not fit. Read a lot more information at https://www.transmartcore.com/products-4714.

Nanocrystalline magnetic core is a new type of soft magnetic material with high BS, high effective permeability, high DC bias stability, high temperature stability, wide frequency adaptability, low power consumption and low cost. It is applied to high-power, high-frequency, miniaturized and high conversion switching power transformer and choke. At present, the solar energy industry inverter, water energy, air energy, electric energy conversion and charging of hybrid vehicles have great market space and future, because the performance of nanocrystalline magnetic core is highly controllable.

Amorphous nanocrystalline alloys are competing with soft ferrite in the field of medium and high frequency. In 10kHz to 50KHz electronic transformer, the working magnetic flux density of iron-based nanocrystalline alloy can reach 0.5T and the loss P0.05 5 / 20K ≤ 25W / kg, so it has obvious advantages in high-power electronic transformer. In 50 kHz to 100 kHz electronic transformer, the loss of iron-based nanocrystalline alloy is P0.05 2 / 100k is 30 ~ 75W / kg, Fe based amorphous alloy P0.05 2 / 100k is 30W / kg, which can replace some ferrite markets.

As one of Transmart Industrial’s multiple product series, mumetal cores series enjoy a relatively high recognition in the market. Transmart Industrial provides diversified choices for customers. The mu-metal cores are available in a wide range of types and styles, in good quality and in reasonable price.Transmart Industrial effectively improves after-sales service by carrying out strict management. This ensures that every customer can enjoy the right to be served.

The common mode inductor using nanocrystalline core material can well suppress the peak voltage, protect sensitive components, and reduce the motor shaft voltage. Because of the unique characteristics of nanocrystalline core, it has been well used in some high-power system industries. Electric energy meter, power meter, ammeter, electric measuring equipment and other instrument fields. Various power current transformers in power transmission and distribution monitoring system. Leakage protection, relay protection, servo motor protection, fire monitoring, etc Current and voltage data sampling, etc. See more info on https://www.transmartcore.com/.

We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree.